High-melting steel scrap refers to steel waste with a high content of alloying
elements and iron that requires elevated temperatures to melt. This scrap is
particularly suitable for producing high-grade steels, stainless steel, and
specialty alloys. It is highly valued in steelmaking due to its consistent
chemical composition, low contamination, and excellent melting properties.
1. Origin of High-Melting Steel
Scrap
High-melting steel scrap is
obtained from industrial, automotive, and construction sources, including:
- Industrial Offcuts:
- Steel manufacturing by-products such as rolled
plates, rods, sheets, and machining waste. - Cuttings and trimmings from steel processing mills.
- Steel manufacturing by-products such as rolled
- Obsolete Machinery & Equipment:
- Retired industrial machinery, heavy equipment, and
factory tools. - Mining and construction equipment frames.
- Retired industrial machinery, heavy equipment, and
- Automotive Scrap:
- End-of-life vehicles, engines, frames, and
structural parts. - Alloyed components containing chromium, nickel, or
molybdenum.
- End-of-life vehicles, engines, frames, and
- Construction & Demolition Waste:
- Structural beams, rebar, and steel frameworks from
demolished buildings, bridges, and infrastructure projects.
- Structural beams, rebar, and steel frameworks from
- Alloy Steel & Tool Steel Scrap:
- Waste from high-grade alloy steel production,
stainless steel components, and cutting tools. - Often includes high chromium, nickel, or vanadium
content.
- Waste from high-grade alloy steel production,
2. Specifications of
High-Melting Steel Scrap
High-melting steel scrap is
characterized by its metal content, chemical composition, size, and physical
quality. Typical specifications are:
Chemical Composition:
Component | Typical | Remarks |
Iron (Fe) | 90–98 | High purity |
Carbon (C) | 0.1–1.0 | Varies based on |
Manganese (Mn) | 0.3–1.5 | Improves |
Chromium (Cr) | 0–2.5 | Alloy steel and |
Nickel (Ni) | 0–2.0 | Found in |
Molybdenum (Mo) | 0–0.5 | Trace amounts |
Other alloys | Trace | Vanadium, |
Physical Form:
- Shredded Scrap: 50–300 mm pieces for furnace
charging. - Bundled/Plate Scrap: 5–50 mm thick sheets,
clean and compact. - Heavy Steel Scrap: Large beams or industrial
equipment, often over 500 kg per piece.
Other Quality Parameters:
- Minimal oil, paint, or non-metallic contaminants (≤2%
by weight). - Low moisture content.
- Uniform and consistent composition to facilitate
high-temperature melting.
Melting Point:
- High-melting scrap generally has a melting point of 1,500–1,600°C,
depending on alloy content, making it suitable for Electric Arc Furnace
(EAF) steel production.
3. Standards and
Classifications
High-melting steel scrap quality
is certified according to international standards:
- ISRI (Institute of Scrap Recycling Industries)
Codes – widely used in the U.S. - EN 10029 / EN 10079 – European standards for
alloy and high-grade steel scrap. - JIS (Japanese Industrial Standards) – for
stainless and alloy steel scrap.
Classification is often based on:
- Chemical composition (carbon content, alloy
elements) - Physical form (shredded, heavy scrap, bundled
plates) - Contamination level (oil, paint, non-ferrous
inclusions)
4. Applications of High-Melting
Steel Scrap
High-melting steel scrap is
essential in modern steelmaking:
- Electric Arc Furnace (EAF) Production: Primary
feedstock for producing new steel, stainless steel, and alloyed steel. - Induction Furnace Operations: Used in smaller
steelmaking units for specialty and tool steels. - Alloy Steel Production: Provides precise
control over alloying elements in high-grade steel. - Stainless Steel Manufacturing: Chromium and
nickel-rich scrap are recycled to produce corrosion-resistant steels.
Advantages:
- Reduces the consumption of virgin iron ore and
primary energy. - Environmentally friendly by lowering CO₂ emissions.
- Cost-effective feedstock for high-quality steel
production.
