High Melting Steel Scraps


High-melting steel scrap refers to steel waste with a high content of alloying
elements and iron that requires elevated temperatures to melt. This scrap is
particularly suitable for producing high-grade steels, stainless steel, and
specialty alloys. It is highly valued in steelmaking due to its consistent
chemical composition, low contamination, and excellent melting properties.


1. Origin of High-Melting Steel
Scrap

High-melting steel scrap is
obtained from industrial, automotive, and construction sources, including:

  1. Industrial Offcuts:
    • Steel manufacturing by-products such as rolled
      plates, rods, sheets, and machining waste.
    • Cuttings and trimmings from steel processing mills.
  2. Obsolete Machinery & Equipment:
    • Retired industrial machinery, heavy equipment, and
      factory tools.
    • Mining and construction equipment frames.
  3. Automotive Scrap:
    • End-of-life vehicles, engines, frames, and
      structural parts.
    • Alloyed components containing chromium, nickel, or
      molybdenum.
  4. Construction & Demolition Waste:
    • Structural beams, rebar, and steel frameworks from
      demolished buildings, bridges, and infrastructure projects.
  5. Alloy Steel & Tool Steel Scrap:
    • Waste from high-grade alloy steel production,
      stainless steel components, and cutting tools.
    • Often includes high chromium, nickel, or vanadium
      content.

2. Specifications of
High-Melting Steel Scrap

High-melting steel scrap is
characterized by its metal content, chemical composition, size, and physical
quality
. Typical specifications are:

Chemical Composition:

Component

Typical
Range (%)

Remarks

Iron (Fe)

90–98

High purity
iron content is desirable

Carbon (C)

0.1–1.0

Varies based on
steel type

Manganese (Mn)

0.3–1.5

Improves
hardness and strength

Chromium (Cr)

0–2.5

Alloy steel and
stainless steel scrap

Nickel (Ni)

0–2.0

Found in
stainless and high-grade steel

Molybdenum (Mo)

0–0.5

Trace amounts
in tool steel scrap

Other alloys

Trace

Vanadium,
copper, titanium, etc.

Physical Form:

  • Shredded Scrap: 50–300 mm pieces for furnace
    charging.
  • Bundled/Plate Scrap: 5–50 mm thick sheets,
    clean and compact.
  • Heavy Steel Scrap: Large beams or industrial
    equipment, often over 500 kg per piece.

Other Quality Parameters:

  • Minimal oil, paint, or non-metallic contaminants (≤2%
    by weight).
  • Low moisture content.
  • Uniform and consistent composition to facilitate
    high-temperature melting.

Melting Point:

  • High-melting scrap generally has a melting point of 1,500–1,600°C,
    depending on alloy content, making it suitable for Electric Arc Furnace
    (EAF) steel production.

3. Standards and
Classifications

High-melting steel scrap quality
is certified according to international standards:

  • ISRI (Institute of Scrap Recycling Industries)
    Codes
    – widely used in the U.S.
  • EN 10029 / EN 10079 – European standards for
    alloy and high-grade steel scrap.
  • JIS (Japanese Industrial Standards) – for
    stainless and alloy steel scrap.

Classification is often based on:

  • Chemical composition (carbon content, alloy
    elements)
  • Physical form (shredded, heavy scrap, bundled
    plates)
  • Contamination level (oil, paint, non-ferrous
    inclusions)

4. Applications of High-Melting
Steel Scrap

High-melting steel scrap is
essential in modern steelmaking:

  • Electric Arc Furnace (EAF) Production: Primary
    feedstock for producing new steel, stainless steel, and alloyed steel.
  • Induction Furnace Operations: Used in smaller
    steelmaking units for specialty and tool steels.
  • Alloy Steel Production: Provides precise
    control over alloying elements in high-grade steel.
  • Stainless Steel Manufacturing: Chromium and
    nickel-rich scrap are recycled to produce corrosion-resistant steels.

Advantages:

  • Reduces the consumption of virgin iron ore and
    primary energy.
  • Environmentally friendly by lowering CO₂ emissions.
  • Cost-effective feedstock for high-quality steel
    production.