Spare Parts

Below is a comprehensive industrial spare parts list, structured by major equipment and utility systems. This list is commonly applicable to manufacturing plants, chemical plants, food processing units, oil & gas facilities, power plants, cement, steel, Dal mill and general engineering industries.

1. Mechanical Spare Parts

  • Bearings (ball, roller, taper, thrust)
  • Shafts and sleeves
  • Couplings (flexible, rigid, gear, grid)
  • Gears and gearboxes
  • Chains and sprockets
  • Pulleys and V-belts / timing belts
  • Flywheels
  • Keys, keyways, bushes
  • Springs (compression, tension, torsion)
  • Fasteners (bolts, nuts, washers, studs)
  • Seals (oil seals, mechanical seals)
  • Gaskets (rubber, PTFE, spiral wound, metallic)
  • O-rings
  • Expansion joints

 2. Electrical Spare Parts

  • Electric motors (AC, DC, servo)
  • Motor bearings and cooling fans
  • Contactors
  • Relays (thermal, overload, auxiliary)
  • Circuit breakers (MCB, MCCB, ACB, VCB)
  • Fuses and fuse holders
  • Transformers
  • Switches and push buttons
  • Control panels and MCC panels
  • PLC modules
  • VFD / inverter drives
  • Power supplies
  • Cables and cable glands
  • Terminal blocks
  • Sensors (proximity, photoelectric, limit switch)
  • Encoders

 3. Instrumentation & Automation Spares

  • Pressure transmitters
  • Temperature sensors (RTD, thermocouple)
  • Flow meters (magnetic, turbine, mass)
  • Level transmitters
  • Control valves
  • Valve positioners
  • Solenoid valves
  • Actuators (pneumatic, electric)
  • Gauges (pressure, vacuum, temperature)
  • I/P converters
  • Signal isolators
  • HMI panels

 4. Pump & Fluid Handling Spares

  • Impellers
  • Pump casings
  • Mechanical seals
  • Shaft sleeves
  • Wear rings
  • Bearings
  • Couplings
  • Pump gaskets
  • Suction & delivery valves
  • Diaphragms
  • Pump shafts

 5. Compressor & Pneumatic System Spares

  • Air compressors
  • Air filters
  • Oil filters
  • Separator elements
  • Piston rings
  • Valves (intake, discharge)
  • Pressure switches
  • Safety valves
  • Air dryers
  • FRL units (filter, regulator, lubricator)
  • Pneumatic cylinders
  • Pneumatic hoses and fittings

 6. Hydraulic System Spares

  • Hydraulic pumps
  • Hydraulic motors
  • Control valves
  • Directional valves
  • Pressure relief valves
  • Hydraulic cylinders
  • Seals and seal kits
  • Hydraulic hoses and fittings
  • Accumulators
  • Oil coolers
  • Hydraulic filters

7. Boiler & Thermal Equipment Spares

  • Boiler tubes
  • Safety valves
  • Pressure gauges
  • Steam traps
  • Feed water pumps
  • Burners
  • Igniters
  • Refractory materials
  • Expansion bellows
  • Heat exchanger tubes
  • Gaskets and insulation materials

 8. Conveyor & Material Handling Spares

  • Conveyor belts
  • Rollers and idlers
  • Pulleys
  • Gear motors
  • Chain conveyors
  • Bucket elevator buckets
  • Scraper blades
  • Belt fasteners
  • Skirt rubber

9. Valves & Piping Spares

  • Gate valves
  • Globe valves
  • Ball valves
  • Butterfly valves
  • Check valves
  • Valve seats
  • Valve discs
  • Flanges
  • Pipe fittings (elbow, tee, reducer)
  • Expansion joints
  • PTFE lining

10. Consumables & General Maintenance Items

  • Lubricants and greases
  • Industrial oils
  • Coolants
  • Adhesives
  • Welding electrodes
  • Grinding wheels
  • Cutting tools
  • Filters (air, oil, water)
  • Cleaning chemicals
  • Insulation tapes

11. Safety & Utility Spares

  • Fire extinguishers
  • Safety valves
  • Emergency stop switches
  • Earthing materials
  • PPE accessories
  • Lighting fixtures
  • UPS systems
  • Batteries

11. Edible Oil Plant (Seed Crushing + Refinery)

Mechanical Spares

  • Expeller worms & cages
  • Press shafts and bearings
  • Gearboxes and reduction gears
  • Chain & sprocket sets
  • Couplings and bushes
  • V-belts and pulleys
  • Rotary valve assemblies

Refinery Process Spares

  • Neutralizer agitator blades
  • Bleacher paddles
  • Deodorizer trays
  • Heat exchanger tubes
  • Vacuum pump spares
  • Fatty acid pumps

Pump & Valve Spares

  • Oil pump impellers
  • Mechanical seals
  • PTFE & graphite gaskets
  • Control valves & actuators

Electrical & Instrumentation

  • Motors
  • VFD drives
  • RTD & thermocouples
  • Pressure & level transmitters

 12. Sugar Refinery Plant

Process Equipment Spares

  • Centrifuge baskets
  • Screens & perforated plates
  • Sugar conveyors & elevators
  • Screw feeders

Mechanical Spares

  • Gearboxes
  • Bearings & housings
  • Couplings

Utilities & Instruments

  • Steam traps
  • Pressure gauges
  • Control valves
  • Vacuum pump spares

 13. Wheat Flour Processing Plant (Flour Mill)

Milling Section Spares

  • Roller mill rollers
  • Roller bearings
  • Scrapers
  • Sifter screens

Cleaning Section

  • Vibro separator screens
  • Destoner stones
  • Magnetic separators

Conveying & Packing

  • Bucket elevator belts & buckets
  • Screw conveyors
  • Packing machine jaws
  • Weighing load cells

 14. Plastic Bottle Manufacturing Plant (PET / HDPE)

Injection / Blow Molding Spares

  • Molds & mold inserts
  • Core & cavity sets
  • Heater bands
  • Thermocouples

Machine Spares

  • Hydraulic pumps
  • Solenoid valves
  • Proportional valves
  • Hydraulic seal kits

Electrical & Automation

  • PLC modules
  • Servo motors
  • Temperature controllers

 15. Water Treatment Plant (WTP / ETP / STP)

Mechanical & Process Spares

  • Raw water pumps
  • Dosing pumps
  • Agitators
  • Clarifier scrapers

Filtration System

  • Filter nozzles
  • Sand & carbon media
  • Membrane cartridges (RO / UF)

Instrumentation

  • pH sensors
  • TDS / conductivity meters
  • Flow meters
  • Level switches

 16. Iron Rolling Mill

Furnace & Rolling Spares

  • Furnace refractory bricks
  • Burner nozzles
  • Thermocouples

Mechanical Spares

  • Rolling mill rollers
  • Pinion gears
  • Gearboxes
  • Spindles & couplings

Electrical

  • DC / AC motors
  • Drives (VFD / DC)
  • Current sensors

 17. Food & Beverage Processing Plant

Processing Equipment Spares

  • Mixers & agitators
  • Homogenizer valves
  • Pasteurizer plates

Hygienic Spares

  • Food-grade seals & gaskets
  • Stainless steel fittings
  • Butterfly & diaphragm valves

Packaging Line

  • Filling nozzles
  • Capping heads
  • Conveyor belts

 18. LPG Gas Plant

Storage & Transfer

  • LPG pumps & compressors
  • Mechanical seal kits
  • Flexible hoses

Safety & Valves

  • Safety relief valves
  • Excess flow valves
  • Emergency shut-off valves

Instrumentation

  • Pressure transmitters
  • Gas detectors
  • Level gauges

Electrical

  • Flameproof motors
  • Explosion-proof switches
  • Earthing accessories

19. Common Utility & Maintenance Spares (All Plants)

  • Bearings (all sizes)
  • Motors (critical ratings)
  • Gaskets & O-rings
  • Mechanical seals
  • Lubricants & greases
  • Filters (air, oil, hydraulic)
  • Bolts, nuts & fasteners
  • Welding electrodes

 20. Cement Plant – Spare Parts List

A. Raw Material Handling & Crushing

  • Crusher hammers
  • Jaw plates / impact plates
  • Blow bars
  • Liner plates
  • Crusher bearings
  • Drive shafts
  • V-belts and couplings
  • Feeders (apron / vibratory) spares

B. Raw Mill & Coal Mill

  • Grinding rollers
  • Roller tyres
  • Table liners
  • Mill girth gear
  • Trunnion bearings
  • Hydraulic loading system seals
  • Gearbox spares
  • Dynamic separator blades

C. Kiln Section

  • Kiln refractory bricks (high alumina, magnesia)
  • Kiln shell segments
  • Tyre pads & retaining plates
  • Kiln rollers
  • Thrust roller assemblies
  • Kiln drive pinion & girth gear
  • Kiln seals (graphite / lamella type)
  • Expansion joints

D. Cooler & Clinker Handling

  • Grate cooler plates
  • Cooler fans & impellers
  • Hydraulic cylinders
  • Clinker crusher hammers
  • Pan conveyor chains
  • Drag chain conveyor link

E. Cement Grinding (Ball Mill / VRM)

  • Mill liners
  • Grinding media (balls, cylpebs)
  • Separator rotor blades
  • Classifier bearings
  • Lubrication system pumps
  • Gearbox spares

F. Packing & Dispatch

  • Rotary packer spouts
  • Weighing load cells
  • Packing machine rubber sleeves
  • Belt conveyors
  • Bag filters
  • Air slides

G. Electrical & Instrumentation

  • High-voltage motors
  • VFD / soft starters
  • PLC & I/O modules
  • Pressure & temperature transmitters
  • Level sensors
  • Kiln scanner spares

H. Utility & Maintenance

  • Air compressors & spares
  • Bag house filter bags
  • ID / FD fan bearings
  • Lubrication oils & greases
  • Gaskets & fasteners

(Applicable for snacks, biscuits, noodles, spices, ready-to-eat, beverages, frozen foods)

 

21. Raw Material Preparation

  • Vibratory sieves & screens
  • Destoner stones
  • Magnetic separator bars
  • Feed hoppers & screws

22. Processing Equipment

  • Mixers & kneaders (paddles, shafts)
  • Extruder screws & barrels
  • Cutting blades & dies
  • Fryer conveyor belts (SS mesh)
  • Oven heating elements / burners
  • Steam cooker valves

23. Thermal & Cooking Section

  • Heat exchanger plates
  • Temperature controllers
  • Thermocouples & RTDs
  • Steam traps
  • Control valves

24. Packaging Line

  • Form-fill-seal machine jaws
  • Sealing heaters
  • Conveyor belts (food-grade)
  • Photo sensors
  • Coding printer spares

 

25. Hygienic & Sanitary Spares

  • Food-grade seals & O-rings
  • Tri-clamp fittings
  • SS ball & butterfly valves
  • CIP spray balls

26. Electrical & Automation

  • PLC modules
  • HMI touch panels
  • Servo motors
  • VFD drives
  • Limit & proximity sensors

 

27. Utilities & Cold Storage

  • Refrigeration compressors
  • Evaporator & condenser fans
  • Expansion valves
  • Water chiller pumps

 

28. Quality & Safety

  • Metal detector spares
  • Check weigher load cells
  • Gas leak detectors
  • Fire & safety sensors

29. Common Maintenance Consumables

  • Bearings (SS & standard)
  • Lubricants (food-grade NSF)
  • Filters (air, oil, water)
  • Fasteners (SS grade)
  • Cleaning chemicals

30.Dal Mill Plant – Spare Parts List

1. Raw Material Cleaning Section

  • Vibro cleaner screens (different mesh sizes)
  • Pre-cleaner sieves
  • Destoner stone discs
  • Destoner rubber linings
  • Magnetic separator bars
  • Aspirator fan impellers
  • Air ducts and dampers

2. Pitting / Pre-treatment Section

  • Pitting machine emery rollers
  • Emery sheets / rings
  • Roller shafts
  • Bearings and bearing housings
  • Belt pulleys
  • V-belts
  • Adjustment springs

 

3. Drying Section (Sun / Mechanical Dryer)

  • Hot air blower fans
  • Heater elements / burners
  • Thermocouples
  • Temperature controllers
  • Dryer conveyor belts
  • Dryer insulation materials

4. De-husking & Splitting Section

  • Emery rollers
  • Rubber rollers
  • De-husking blades
  • Splitter knives
  • Roller liners
  • Pressure springs
  • Roller adjusting screws

5. Polishing Section

  • Polisher drums
  • Polishing cones
  • Nylon / leather polishing pads
  • Spray nozzles (water/oil)
  • Polisher screens

 

6. Grading & Sorting Section

  • Grader screens
  • Sieves and mesh plates
  • Gravity separator decks
  • Optical sorter ejector valves
  • Solenoid valves
  • Air filters

7. Conveying System

  • Bucket elevator belts
  • Buckets
  • Elevator pulleys
  • Chain conveyors
  • Screw conveyor flights
  • Gear motors

 

8. Packing Section

  • Weighing machine load cells
  • Packing machine sealing jaws
  • Teflon sealing belts
  • Filling nozzles
  • Pneumatic cylinders
  • Air hoses & fittings

9. Electrical & Automation Spares

  • Electric motors
  • Starters & contactors
  • VFD drives
  • Control panel components
  • Sensors (proximity, photoelectric)
  • PLC & HMI (if automated)

10. Dust Collection & Safety

  • Cyclone dust collector cones
  • Bag filter bags
  • Solenoid valves
  • Pulse jet diaphragms
  • ID fan bearings

 

11. Common Mechanical & Consumable Spares

  • Bearings (all standard sizes)
  • Oil seals & O-rings
  • Gaskets
  • Fasteners (bolts, nuts, washers)
  • Lubricants & greases
  • Belts & chains 

31.Silo Plant – Spare Parts List

  • 1. Silo Structure & Mechanical Spares
  • Silo roof sheets and wall panels
  • Stiffener rings and braces
  • Anchor bolts and foundation bolts
  • Access ladders and safety cages
  • Manholes and inspection covers
  • Level indicators (rotary / paddle type)
  • Explosion relief panels (where applicable)

 

  • 2. Inlet & Filling System
  • Bucket elevator belts and buckets
  • Elevator head & tail pulleys
  • Elevator chains (for chain elevators)
  • Spouting pipes and diverter valves
  • Rotary airlock valves
  • Inlet wear liners
  • 3. Discharge & Flow Control System
  • Slide gates
  • Knife gate valves
  • Butterfly valves
  • Rotary discharge valves
  • Cone liners
  • Flow control dampers
  • 4. Aeration & Flow Aid System
  • Aeration pads
  • Air slides
  • Air blowers / compressors
  • Solenoid valves
  • Air hoses and fittings
  • Pressure regulators
  • 5. Conveying Equipment Spares
  • Screw Conveyor
  • Screw flights
  • Trough liners
  • End bearings
  • Hanger bearings
  • Drive shafts
  • Gear motors
  • Belt Conveyor
  • Conveyor belts
  • Idlers & rollers
  • Drive & tail pulleys
  • Belt cleaners / scrapers
  • 6. Weighing & Loadout System
  • Load cells
  • Junction boxes
  • Weigh hoppers
  • Weigh feeder belts
  • Control modules
  • 7. Dust Collection System
  • Bag filters
  • Filter cages
  • Pulse jet valves
  • Solenoid coils
  • Differential pressure gauges
  • Exhaust fan impellers
  • 8. Level & Safety Instruments
  • High-level & low-level sensors
  • Radar / ultrasonic level transmitters
  • Bin vent filters
  • Pressure relief valves
  • Explosion vents
  • 9. Electrical & Automation Spares
  • Motors
  • Gearboxes
  • VFD drives
  • PLC I/O modules
  • HMI touch panels
  • Limit switches
  • 10. Maintenance & Consumables
  • Bearings
  • Oil seals
  • Gaskets
  • Fasteners
  • Lubricants & greases
  • Paint & corrosion protection materials

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